Program Description

This specialization covers essential techniques, advanced processes, and technologies for success in heavy manufacturing industries. Casting Process: Explore sand and investment casting, learning principles and best practices. Gain expertise in producing quality cast components for various sectors. Forging Process: Dive into forging, shaping metals through compression. Study closed and open die forging, material forgeability, and typical operations with practical application. Welding: Understand fundamental welding procedures for the heavy industrial sector. Learn about weld joints, welding symbols, welding distortion and control, and Industry standards through practical instruction. Quality Control and IoT 4.0: Study quality control techniques, welding automation, and IoT 4.0 integration. Learn about non-destructive inspection, dimensional inspections, and standards for weld quality assurance. Completing this course provides learners with the knowledge, abilities, and practical experience needed to excel in heavy manufacturing, contributing to Industrial efficiency and innovation.

Course Objectives

  • To learn cutting-edge concepts for the manufacture of process equipment and capital goods
  • To understand the practical constraints of heavy manufacturing's primary and secondary processes
  • To design and outline the Fluid Power Industrial Application Circuit in detail
  • To describe the major manufacturing activities of a typical pressure vessel
  • To summarize the ASME codes for forgings and castings
  • To learn the various technologies used in Industry 4.0 for welding automation

Key Highlights

check svg

Typical layout of Process Plant Equipment’s in various Industrial Sectors

check svg

Overview of ASME codes for Casting and Welding

check svg

Cylindrical and Conical Shell forming; Welding Procedure Specification (WPS)

check svg

Specialized welding such as Submerged arc welding and Electro Slag Strip Cladding (ESW Strip Cladding), Submerged Arc Strip Cladding etc.

check svg

Quality control of equipment, surface treatment, and refractory application

check svg

Manufacturing cycle for Process Plant Equipment - Pressure Vessel

check svg

Automation in Welding and IoT 4.0

Course enrollment data

Learning Format

Online

Duration

5 units

Certified by

IITM Pravartak Technologies Foundation
Technology Innovation Hub (TIH) of IIT Madras and
L&T EduTech

Program Fee

Rs. 5100/- Inclusive of Tax

Downloads

Program Description

Education Qualification

Students pursuing Diploma/ UG /PG Programs in Mechanical/ Manufacturing Mechatronics Engineering

Suggested Prerequisites

Fundamentals of Manufacturing

Teaching Hours

35

Lead Faculty

Mr. Naveen Jaiswal

Head - Design Quality Assurance & Design for Manufacture

Head- Knowledge Management Cell, L&T Heavy Engineering, Hazira, Gujarat Mr. Naveen Jaiswal, a B.Tech. graduate in Mechanical Engineering from IIT Kanpur, is the Head of Design Quality Assurance & Design for Manufacture and Head of Knowledge Management at L&T Heavy Engineering, Mumbai. With over three decades at L&T, Mr. Jaiswal's extensive experience spans Engineering, Manufacturing, Procurement, Project Management, Site Work, and Marketing for Process and Power Plants. He has led prestigious projects, managed the engineering for Shell Coal Gasifiers, and developed a powerful Knowledge Management Portal that has significantly improved design and manufacturing efficiency at L&T Heavy Engineering.

Dr.J Bhaskaran,

Subject Matter Expert- L&T EduTech

Dr. J Bhaskaran, a distinguished Mechanical Engineering expert with 30 years of combined teaching and industry expertise, holds a PhD from Anna University. He has authored 20 papers in Scopus-indexed journals with over 70 citations and supervised MS and PhD students. Currently with L&T EduTech, he focuses on Digital Manufacturing and Automation. Dr. Bhaskaran has conducted technical courses for leading companies like L&T, Ford India Ltd, and Apollo Tyres. He is a member of Indian Society for Technical Education and Society of Automobile Engineering (USA). As former Head of Mechanical Engineering, he secured re-accreditation for Anna University's Mechanical Engineering Department twice under the NBA-new Tier-II-Washington accords.

Learning Schedule

Process Plant Equipment -Introduction to Primary Manufacturing, Classification of Process Plant Equipment in various Industrial Sectors, Overview of typical process and Plant & Equipment Layout of Refinery, Petrochemical, Fertilizer, and Power Plant; Quality in Manufacturing, Brief overview of Quality control checks in the manufacturing industry Selection of Material- Mechanical and Thermal properties affecting the Design Process; Microstructure variations with alloying element; Effect of Processing Route on Material Properties; Selection of Material for specific Applications- Strength, Stiffness, deflection, Cost & energy; Use of Polymeric Composite in Industrial appliances Casting Technology -Introduction, Technology of mould and core making; Special sand molding processes; Design- Gating, Riser; Special casting, Overview of ASME codes for C

Heavy Forging - Forgeable Materials; Steel Melting and Ingot casting; Open and closed die forging; Forging temperature of different class of materials; Forging defects; Overview of ASME codes for Forgings Heavy Sheet metal forming – Surface development; Cylindrical shell forming; Conical Shell forming; Dished End forming; Bending process- Tube bending, Pipe bending, Plate bending; Welding terminology and Procedure qualification- Types of joint and symbol; Welding position; Base Metal, Filler Metal and Weld metal- classification (P, F, A numbering); Welding Procedure Specification (WPS) and Procedure Qualification Records (PQR); Welding Consumable Specifications; Welding defects and distortion analysis

Welding Process - Shielded Metal Arc Welding (SMAW); Gas Tungsten Arc Welding (GTAW); Gas Metal Arc welding (GMAW); Flux Cored Arc Welding (FCAW); Submerged Arc Welding (SAW); Electro Slag Strip Cladding (ESW Strip Cladding); Submerged Arc Strip Cladding (SASC); Plasma Arc Welding; Laser Beam Welding; Electron beam welding; Resistance Welding Special type of Welding- Thermite Welding; Friction Stir Welding; Tandem Welding; Explosive Welding; Multi pass welding; Welding Parameters in quality Welds Post Weld treatment- Stress Relieving; Normalizing; Tempering; Types of furnace

Machining - Mechanism of Material Removal; Tool wear and Tool life; Machining operations- Turning, Boring, Milling; Special Machining Process- Deep Hole Drilling, Gang Drilling, Jig Grinding, Jig Boring; Complex shape Machining - Thread machining, Thread Whirling Special machining and Manufacturing- Shear Cutting; Water jet cutting; Plasma Arc Cutting; Laser Cutting; Shrink Fitting; Tube to T/S joint Expansion; Electro discharge machining; Machining of FRP and Ceramics Fluid power System in Production - Components of fluid power system; Fluid power generation; Control Valves; Industrial Application circuits- Tool and workpiece motion control; Hydraulic circuit for – Drilling head, Hydraulic press, clamping and forklifting circuit; Servo valves Application circuits; Pneumatic application circuits

Manufacturing cycle for Pressure Vessel -Construction and Type of Service in Pressure vessel; Components in Pressure Vessel; Manufacturing lifecycle of Pressure vessel; Metal forming of petals; Metal Coating; Refractory coatings and painting; Quality Control - Design for Inspection; Non-destructive Inspection; Dimensional check; Destructive Testing IoT in Welding – Industry 4.0, Automation in Welding- different technologies used for welding automation; Digitalization



Are you interested in this program?

Our Learning Partners

Want To Know More

Guiding Star with Our Help!

Contact Us