Program Description

The course is designed based on the accumulated knowledge and experience over the years. It aims to impart the required industry-oriented skillset to the learners to make them ready for engagement in Industries like Oil & Gas, Petroleum Refineries, Petrochemical and other Processes. This course is a good blend of a recap of Thermodynamics, Heat and Mass transfer concepts, Conduction, Convection, and their relevant practical applications. It includes thermal design of Shell & Tube heat exchangers based on TEMA standards along with good industry practices as well as those for Condensers, Evaporators, Reboilers, Air-cooled and Plate type heat exchangers. It also includes the detail design of Distillation Columns under different operating conditions. This course is further enriched with the inclusion of the Mechanical Design of Process Equipment and the Simulation of Chemical Processes using the software. Several case studies and working examples are included to bring the real industry flavour to the course. It provides essential as well as enhanced practical domain knowledge along with the software skillset under one umbrella that is expected to transform the Learner’s perception towards engineering and exposes him/her to areas that would strengthen the technical confidence to excel in the field of Process plant related engineering.

Course Objectives

  • To recall, understand & demonstrate the thermal engineering concepts in Oil & Gas Industry and other Chemical Process Industries
  • To explain and design the Distillation Column
  • To analyze & compare the thermal design of various heat exchangers based on international standards and perform their thermal design for a given process requirement
  • To implement the mechanical design methodology and perform the mechanical design of process equipment and comply with the international codes and standards
  • To perform the chemical process using process simulation software

Key Highlights

check svg

Thermodynamics

check svg

Heat and Mass Transfer

check svg

Thermal Design

check svg

Shell & Tube Heat Exchanger

check svg

TEMA

check svg

Air Cooled and Plate Type Heat Exchanger

check svg

Condenser

check svg

Evaporator

check svg

Agitator

check svg

Distillation Column

check svg

Mechanical Design - Pressure Vessel, Vessel Support, Storage Tank, Agitated Vessel

check svg

Process Simulation

Course enrollment data

Learning Format

Online

Duration

5 units

Certified by

IITM Pravartak Technologies Foundation
Technology Innovation Hub (TIH) of IIT Madras and
L&T EduTech

Program Fee

Rs. 5100/- Inclusive of Tax

Downloads

Program Description

Education Qualification

Students pursuing Diploma/ UG /PG Programs in Mechanical Engineering, Chemical Engineering, and Petroleum Technology

Suggested Prerequisites

Thermodynamics, Strength of Materials, Fluid Mechanics, and Heat Transfer

Teaching Hours

35

Lead Faculty

Dr. Nakka Muralidhara Rao

Subject Matter Expert - Thermal & Fluid Engineering, L&T EduTech

As an alumnus of IIT Kharagpur, Dr. Nakka Muralidhara Rao brings nearly three decades of experience in research, development, and industry. He specializes in computational fluid dynamics, heat transfer, two-phase flow, microfluidics, nanofluids, low-grade energy, solar energy, biodiesel, chaotic analysis, and piping analysis. While serving as the Head of Rolta Academy, he played a pivotal role in establishing it as a world-class institution and led the Project Control, Proposal & Estimation department. Dr. Rao also spearheaded the design and analysis of the Flame Deflector Plate for the dissipation of flume gases in a semi-cryo engine test facility, collaborating with ISRO for the Test Facility Centre in Mahendragiri, Tamil Nadu, while utilizing CFD (Computational Fluid Dynamics) analysis techniques. A seasoned academic and industry professional, Dr. Rao excels in designing and delivering cutting-edge educational programs and training solutions in Mechanical Engineering, while mentoring the next generation of engineers

Learning Schedule

HMT Concepts: Recap of Heat & Mass Transfer Concepts Conduction Heat Transfer: Heat Conduction in Cartesian, Cylinder, & Spherical Coordinates; Boundary & Initial Conditions; Transient Analysis; Lumped Capacitance; Insulation Convection Heat Transfer: Forced Convection; Correlations; Free Convection; Correlations Case Studies: Thermal contact resistance calculation method Problem Solving: • Industrial Problem on Forced Convection • Industrial Problem on Free Convection

Shell and Tube Heat Exchangers: Classification based on TEMA Standards; Thermal Design – Tube Side Design & Shell Side Design; End Connections Sizing; Fouling Effect & Control; Economic Penalties; Material Selection; Corrosion & its Monitoring Methods; Liquid-Liquid, Gas-Gas & Gas-Liquid Heat Exchangers Case Examples: Material Selection based on Process Requirement

Condensers: Classification; Thermal Design; Applications Evaporators: Classification; Laminar Falling Film & Wavy Falling Film Evaporation; Falling Film Evaporator; Climbing Film Evaporator Non-Tubular Heat Exchangers: Air Cooled Heat Exchangers; Plate Type Heat Exchangers Problem-Solving: Thermal Design of Evaporators

Mass Transfer: Vapor Liquid Equilibrium; Absorption; Stripping; Distillation; Azeotropic Distillation; Liquid-Liquid Extraction Reboilers: Classification; Thermosyphon Reboiler; Case Study; Kettle Type Reboiler Distillation Column: Types; Components; Basic Design; Selection of Operating Parameters; Minimum Reflux Ration Calculation; Theoretical Stages; Correlations; Tower Selection; Tray Selection; Design of Tray Tower; Total Pressure Drop in Tray Tower; Design of Down comers; Tray Efficiency; Height Equivalent Theoretical Plate of Packings Problem-Solving: Industrial Practices in Sizing Typical Thermosyphon Reboiler Case Studies: • Operation Difficulties in Distillation Column • Trouble Shooting of Distillation Column • Process Design of Light & Heavy Crude Distillation Column

Mechanical Design of Process Equipment: Design Parameters; Design of unfired Pressure Vessels: ASME Section VIII Division 1; Design of Pressure Vessels; Types of Vessel Supports & their Design; Atmospheric Pressure Storage Tank – API 650 International Standard; Low Pressure Storage Tank – API 620 International Standard; Types; Design of Storage Tanks; Introduction on Agitated Vessels; Types of Agitators; Agitator Power Requirement; Design of Heat Exchangers Process Simulation: Simulation of Chemical Process Problem Solving: Mechanical Design of Pressure Vessel , Vessel Support , Storage Tank Agitated Vessel, and Heat Exchanger Demonstration of Process Simulation Software



Are you interested in this program?

Our Learning Partners

Want To Know More

Guiding Star with Our Help!

Contact Us