Program Description

The course is designed based on the accumulated knowledge and experience over the years. It aims to impart the required industry-oriented skillset to the Learners to make them ready for
engagement in Industries like Oil & Gas, Petroleum Refineries, Petrochemical and other Processes. This course is a good blend of a recap of Thermodynamics, Heat and Mass transfer concepts, Conduction, Convection, and their relevant practical applications. It includes thermal design of Shell & Tube heat exchangers based on TEMA standards along with good industry practices as well as those for Condensers, Evaporators, Reboilers, Air-cooled and Plate type heat exchangers. It also includes the detail design of Distillation Columns under different operating conditions. This course is further enriched with the inclusion of the Mechanical Design of Process Equipment and the Simulation of Chemical Processes using the software. Several case studies and working examples are included to bring the real industry flavour to the course. It provides essential as well as enhanced practical domain knowledge along with the software skillset under one umbrella that is expected to transform the Learner’s perception towards engineering and exposes him/her to areas that would strengthen the technical confidence to excel in the field of Process plant related engineering.

Enables learner to:

  • Recall and manifest the thermal engineering concepts in Oil & Gas Industry and other Chemical Process Industries
  • Explain the design of Unit equipment (Distillation Column)
  • Identify the thermal design of Unfired Heat Exchange equipment, their fouling and corrosion aspects
  • Describe and perform Mechanical design of Process equipment
  • Develop a hands-on training on industry software

Course login valid for 4 months from the date of enrolment

Key Highlights

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Thermodynamics

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Heat Transfer

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Mass Transfer

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Thermal Design

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Shell & Tube Heat Exchanger

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TEMA

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Condenser

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Evaporator

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Air-Cooled Heat Exchanger

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Plate Type Heat Exchanger

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Reboiler

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Distillation Column

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Mechanical Design - Pressure Vessel, Vessel Support, Storage Tank, Agitated Vessel

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Process Simulation – ASPENPLUS, Vessel Design Software

Course enrollment data

Learning Format

Online

Duration

14 weeks

Certified by

IITM Pravartak Technologies Foundation
Technology Innovation Hub (TIH) of IIT Madras and
L&T EduTech

Program Fee

Rs. 5300/- inclusive of Tax

Downloads

Program Description

Program Brochure

Education Qualification


  • Students pursuing Diploma / UG / PG Programs in Mechanical and other allied domains

  • Faculties in the field of Mechanical and other allied domains

  • Working professionals in the above domains

Suggested Prerequisites

Thermodynamics, Strength of Materials, Fluid Mechanics & Heat Transfer

Teaching Hours

28 hours

Lead Faculty

1.  Dr. Nakka Muralidhara Rao, Subject Matter Expert – L&T EduTech

As an alumni from IIT Kharagpur, Dr. Nakka Muralidhara Rao has nearly 3 decades of experience in the fields of thermal power plants, heat and mass transfer, fluid modeling and pipe design analysis. While serving as the Head of Rolta Academy, he was instrumental in its establishment as a world-class institution. Spearheaded the Project Control, Proposal & Estimation department.
He also led the design and analysis of the Flame Deflector Plate for the Dissipation of Flume Gases in a Semi-Cryo Engine Test Facility, collaborating with ISRO for the Test Facility Centre in Mahendragiri, Tamil Nadu, while utilizing CFD (Computational Fluid Dynamics) analysis techniques.

2.  Dr. Rambir R. Singh Bhadouriya

He is an established expert in the field of heat exchangers.
He has designed more than 4000 heat exchangers for multiple organizations, and he has served as a scientist at ISRO, and as a faculty member at BITS Pilani.
He headed the design division at M/s. Danfoss, and at M/s. Kelvion India Ltd.
And a proud recipient of the “Padmashri Manmohan Suri Project Award” for Best MTech Project at
IIT Delhi.

Learning Schedule

HMT Concepts: Recap of Heat & Mass Transfer Concepts
Conduction Heat Transfer: Heat Conduction in Cartesian, Cylinder, & Spherical Coordinates; Boundary & Initial Conditions; Transient Analysis; Lumped Capacitance; Insulation
Convection Heat Transfer: Forced Convection; Correlations; Free Convection; Correlations Case Studies:
•    Thermal contact resistance calculation method Problem Solving:
•    Industrial Problem on Forced Convection
•    Industrial Problem on Free Convection

Shell and Tube Heat Exchangers: Classification based on TEMA Standards; Thermal Design – Tube Side Design & Shell Side Design; End Connections Sizing; Fouling Effect & Control; Economic Penalties; Material Selection; Corrosion & its Monitoring Methods; Liquid-Liquid, Gas-Gas & Gas-Liquid Heat Exchangers
Case Examples:
•    Material Selection based on Process Requirement

Condensers: Classification; Thermal Design; Applications
Evaporators: Classification; Laminar Falling Film & Wavy Falling Film Evaporation; Falling Film Evaporator; Climbing Film Evaporator
Non-Tubular Heat Exchangers: Air Cooled Heat Exchangers; Plate Type Heat Exchangers Problem-Solving:
•    Thermal Design of Evaporators

Mass Transfer: Vapor Liquid Equilibrium; Absorption; Stripping; Distillation; Azeotropic Distillation; Liquid-Liquid Extraction
Reboilers: Classification; Thermosyphon Reboiler; Case Study; Kettle Type Reboiler
Distillation Column: Types; Components; Basic Design; Selection of Operating Parameters; Minimum Reflux Ration Calculation; Theoretical Stages; Correlations; Tower Selection; Tray Selection; Design of Tray Tower; Total Pressure Drop in Tray Tower; Design of Downcomers; Tray Efficiency; Height Equivalent Theoretical Plate of Packings
Problem-Solving:
•    Industrial Practices in Sizing Typical Thermosyphon Reboiler Case Studies:
•    Operation Difficulties in Distillation Column
•    Trouble Shooting of Distillation Column
•    Process Design of Light & Heavy Crude Distillation Column

Mechanical Design of Process Equipment: Design Parameters; Design of unfired Pressure Vessels: ASME Section VIII Division 1; Design of Pressure Vessels; Types of Vessel Supports & their Design; Atmospheric Pressure Storage Tank – API 650 International Standard; Low Pressure Storage Tank – API 620 International Standard; Types; Design of Storage Tanks; Introduction on Agitated Vessels; Types of Agitators; Agitator Power Requirement; Design of Heat Exchangers
Process Simulation: Simulation of Chemical Process using ASPENPLUS Software Problem Solving:
1.    Mechanical Design of
o    Pressure Vessel
o    Vessel Support
o    Storage Tank
o    Agitated Vessel, and
o    Heat Exchanger
Demonstration of ASPENPLUS Software, and
Hands on Practice using Pipe Stress and Vessel Analysis Software of Bentley Product



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